Brute/Teryx Motor Swap - Kawasaki ATV Forum
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post #1 of 12 Old 03-19-2012, 08:57 PM Thread Starter
JJB
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Brute/Teryx Motor Swap

Anyone here ever swap motors between a brute and teryx? I'm considereing putting an 05 brute in an 09 teryx and vice versa.

I know the bevel gears have to be changed along with the side cover and clutches. What else? How difficult a job is it?
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post #2 of 12 Old 03-19-2012, 09:11 PM
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just curious, why?
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post #3 of 12 Old 03-20-2012, 05:53 AM Thread Starter
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05 Brute motor is an 840. Teryx motor is stock.
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post #4 of 12 Old 03-20-2012, 09:26 AM
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Sounds like a ton of work!!!

2011BruteForce840 4x4irs EFI
Ultimate Trail Machine


Other bikes
-2004klx400sr bbk/stroker kit next winter for sure (or if it blows up this summer)
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2005BruteForce750 4x4irs sold
-2003LakotaSport300 sold
-1993Bayou220 sold
-2003klx110 sold
-1984Honda trail 110 sold
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post #5 of 12 Old 03-20-2012, 10:40 AM
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Good answer lol. Talk to big Kev or somebody that had done fab work like that
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post #6 of 12 Old 03-20-2012, 10:53 AM Thread Starter
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Should not be too bad. The brute motor is out of the frame already.
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post #7 of 12 Old 03-20-2012, 10:52 PM
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one is carbed, the other is efi, so u have to change out the whole wiring harness, bevel gears intake setup. Why not just change out the jugs, pistons and heads. Im assuming u want the tyrex to be an 840.
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post #8 of 12 Old 03-21-2012, 09:07 AM Thread Starter
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Quote:
Originally Posted by 05brute880 View Post
one is carbed, the other is efi, so u have to change out the whole wiring harness, bevel gears intake setup. Why not just change out the jugs, pistons and heads. Im assuming u want the tyrex to be an 840.
Yes 05 brute 840 in the teryx.

Maybe I didn't explain it well. The carbs/efi will stay with the original bike, so why would the wiring harness have to be changed? Same with the intake setup. The throttle bodies will attach to the intakes same as the carbs correct?

I'm asking about the physical differences in bare bones motors. Pull motor out of teryx, put brute motor in teryx.
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post #9 of 12 Old 03-21-2012, 10:10 AM
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Hmmm.. that might just be crazy enough to work.

2011BruteForce840 4x4irs EFI
Ultimate Trail Machine


Other bikes
-2004klx400sr bbk/stroker kit next winter for sure (or if it blows up this summer)
-
2005BruteForce750 4x4irs sold
-2003LakotaSport300 sold
-1993Bayou220 sold
-2003klx110 sold
-1984Honda trail 110 sold
[/COLOR]
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post #10 of 12 Old 03-21-2012, 12:12 PM
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Go over to the 2 Teryx forums. There has been some threads on what needs to be done.
Teryx hq and teryxforums.net

05 BF 750
08 Teryx
2 Mini Quads
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