Can't get primary clutch off - Kawasaki ATV Forum
Kawasaki Brute Force/Prairie/Bayou Kawasaki's strong and reliable utility ATVs

 
LinkBack Thread Tools Display Modes
post #1 of 9 Old 06-04-2009, 07:00 PM Thread Starter
Premium Member
Feedback Score: 25 reviews
 
750brett's Avatar
 
Join Date: Jun 2007
Location: Pine City MN
Posts: 1,286
Can't get primary clutch off

650 Prairie
I just got a very nice primary clutch in today. I went and tried to remove the old primary and chit. It won't move and it's been on for about month. The old one needs to be rebuilt or tossed. Is there an easy way to get this thing off.



BKP Muzzy Custom Dual Exhaust
BKP Drag Gas Tank


750brett is offline  
Sponsored Links
Advertisement
 
post #2 of 9 Old 06-04-2009, 07:05 PM
Premium Member
Feedback Score: 0 reviews
 
Join Date: Jan 2006
Location: NEPA
Posts: 2,401
yeah a clutch removal tool. removing the bolt dont mean its coming off. since the tw spec is 69 ft-lbs your pressing the clutch onto the shaft.

the tool i think is around 30 bucks or so.

have VFJ rebuild it for you.

2004 RED P700 Trail monster
2" lift kit 1.5" wheel spacers.
28"mudlight XL's 10x12 frts 12x12 rears
Amsoil 0w-40 engine oil / Frnt Diff
Amsoil 5w-30 rear diff (hydraulic/transmission oil)
Water Wetter mixed 25% coolant 75% water
Twin air ProFlow filter, Dyno Jet needles
Muzzy Full System,
Denso Iridium plugs #IU22. "Freebie" Moose Module & 6deg key installed
EPI Primary and secondary springs. VFJ stage 3 spider mod, machined secondary.
Full set EPI black springs with custom front preload spacers.
SOON VFJ crossover INTAKES AND VFJ dyno tuning
speedy81304_KVF700 is offline  
post #3 of 9 Old 06-04-2009, 07:25 PM Thread Starter
Premium Member
Feedback Score: 25 reviews
 
750brett's Avatar
 
Join Date: Jun 2007
Location: Pine City MN
Posts: 1,286
Yes i have the tool to remove it. The clutch is off a 04 KFX 700. It's not in the greatest shape. When the funds are available VFJ will get the new one for a drag cut.

I have applied some heat that didn't work. Now i sprayed it down with some chit for over night. I hope something works.



BKP Muzzy Custom Dual Exhaust
BKP Drag Gas Tank


750brett is offline  
Sponsored Links
Advertisement
 
post #4 of 9 Old 06-04-2009, 08:08 PM
Senior Member
Feedback Score: 0 reviews
 
Eustismudder's Avatar
 
Join Date: Nov 2008
Location: Eustis, Florida
Posts: 305
Put just a little dab of grease on the tip of the puller. Put some tension on the puller and take a hammer and lightly tap the end of the puller.
Eustismudder is offline  
post #5 of 9 Old 06-05-2009, 04:04 AM
Premium Member
Feedback Score: 5 reviews
 
vtprairie03's Avatar
 
Join Date: May 2003
Location: lawrence county, ohio
Posts: 6,513
take a sledge and hit the head of that puller and it will pop off... ive had some stick on me like that....

FST 730
LTE DUALS
BILLET GAS CAP
BILLET SHIFTER
FLEXX BARS
ROX RISERS
ACEWELL TACH
DYNA CDI
ELKA SUSPENSION
INTERCOOLER SYSTEM


2007 kfx 90
120cc powroll bbk
cam'd
two brothers full exhaust
ac racing nerfs
rath racing front and rear bumper
jb racing +2 a arms



previous motors..

fst 765-stage 3 cams-full porting-lte duals
amr 800-ported big valve heads-x3 cams- lte duals..
vtprairie03 is offline  
post #6 of 9 Old 06-05-2009, 06:34 AM
Premium Member
Feedback Score: 0 reviews
 
Join Date: Jan 2006
Location: NEPA
Posts: 2,401
do you have an impact. I use a 1/2 drive to remove my primary and secondary.
sorry thought you didnt have a tool.

you can also try the tapping of the tool like the other have said. but i would tap and tighten down alittle more then tap again. and keep trying till it eather pops or snaps apart. eather way it will come off.

2004 RED P700 Trail monster
2" lift kit 1.5" wheel spacers.
28"mudlight XL's 10x12 frts 12x12 rears
Amsoil 0w-40 engine oil / Frnt Diff
Amsoil 5w-30 rear diff (hydraulic/transmission oil)
Water Wetter mixed 25% coolant 75% water
Twin air ProFlow filter, Dyno Jet needles
Muzzy Full System,
Denso Iridium plugs #IU22. "Freebie" Moose Module & 6deg key installed
EPI Primary and secondary springs. VFJ stage 3 spider mod, machined secondary.
Full set EPI black springs with custom front preload spacers.
SOON VFJ crossover INTAKES AND VFJ dyno tuning
speedy81304_KVF700 is offline  
post #7 of 9 Old 06-05-2009, 09:14 AM Thread Starter
Premium Member
Feedback Score: 25 reviews
 
750brett's Avatar
 
Join Date: Jun 2007
Location: Pine City MN
Posts: 1,286
4 or 5 good taps and it popped off. Thank God
Thanks for all the help everyone.



BKP Muzzy Custom Dual Exhaust
BKP Drag Gas Tank


750brett is offline  
post #8 of 9 Old 06-05-2009, 09:20 AM
Senior Member
Feedback Score: 10 reviews
 
GeneralV's Avatar
 
Join Date: Jan 2005
Location: Hazzard County
Posts: 1,684
jeez...a couple hits and mine just gets more pissed at me....still haven't got it off again....I'm just gettin pissed at my quad, what a POS. anyone wanna buy the General?



2012 General Lee BKP 800... Dixie Horn
Stamp #1
Stamp #2
Stamp #3 - pending
Stamp #4 - waiting on quad to sell

μολὼν λαβέ


GeneralV is offline  
post #9 of 9 Old 06-05-2009, 11:16 AM
Premium Member
Feedback Score: 0 reviews
 
Join Date: Jan 2006
Location: NEPA
Posts: 2,401
i guess because my clutch comes off alot its easy just alittle touch of the button on the 1/2 drive impact gun and pop its off. i also use light coating of anti seize on the threads. plus i keep the crank shaft end clean of dirt and rust. i also never over tighten the bolt. every time its at factory specs. and after 6 times of off and on i replace the bolt. replaced it twice.

2004 RED P700 Trail monster
2" lift kit 1.5" wheel spacers.
28"mudlight XL's 10x12 frts 12x12 rears
Amsoil 0w-40 engine oil / Frnt Diff
Amsoil 5w-30 rear diff (hydraulic/transmission oil)
Water Wetter mixed 25% coolant 75% water
Twin air ProFlow filter, Dyno Jet needles
Muzzy Full System,
Denso Iridium plugs #IU22. "Freebie" Moose Module & 6deg key installed
EPI Primary and secondary springs. VFJ stage 3 spider mod, machined secondary.
Full set EPI black springs with custom front preload spacers.
SOON VFJ crossover INTAKES AND VFJ dyno tuning
speedy81304_KVF700 is offline  
Reply

  Lower Navigation
Go Back   Kawasaki ATV Forum > Kawasaki ATV Performance / Maintenance / Technical > Kawasaki Brute Force/Prairie/Bayou

Quick Reply
Message:
Options

Register Now



In order to be able to post messages on the Kawasaki ATV Forum forums, you must first register.
Please enter your desired user name, your email address and other required details in the form below.

User Name:
Password
Please enter a password for your user account. Note that passwords are case-sensitive.

Password:


Confirm Password:
Email Address
Please enter a valid email address for yourself.

Email Address:
OR

Log-in









Human Verification

In order to verify that you are a human and not a spam bot, please enter the answer into the following box below based on the instructions contained in the graphic.




Search tags for this page
2006 kawaski 650 how to remove clutch
,

brute force primary clutch removal

,
cant get bolt off primary clutch atv
,

how do you get the primary clutch off a kawasaki prairie

,
how to change clutch spring on 700 prairie
,
how to get clutch off 25 10 kawasaka
,

how to get clutch off lt80

,
kawasaki prairie drag race
,

kawaski praire 650 primary clucth removal

,

prairie 650 primary clutch removal

,

prairie 700 clutch removal

,
tips for removing clutch from prairie brute force
,
using a bolt and oil for hyd to remove atv primary clutch
Click on a term to search our sites for related topics.

Thread Tools
Show Printable Version Show Printable Version
Email this Page Email this Page
Display Modes
Linear Mode Linear Mode



Similar Threads
Thread Thread Starter Forum Replies Last Post
Primary Clutch V-powered 730 Kawasaki KFX700 V-Force 7 02-05-2009 07:18 AM
Primary Clutch Kaw Kaw 650 Wanted 0 01-15-2009 07:29 PM
Primary Clutch g-rider Wanted 0 01-15-2009 11:56 AM
primary clutch hndlbarmonkey For Sale 7 03-29-2008 03:04 PM
primary clutch hndlbarmonkey For Sale 0 03-10-2008 07:15 PM

Posting Rules  
You may post new threads
You may post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are On
Pingbacks are On
Refbacks are On

 
For the best viewing experience please update your browser to Google Chrome