Kawasaki ATV Forum Header   Kawasaki ATV Forum Header Right
Go Back   Kawasaki ATV Forum > Kawasaki ATV Performance / Maintenance / Technical > Kawasaki Brute Force/Prairie/Bayou

Kawasaki Brute Force/Prairie/Bayou Kawasaki's strong and reliable utility ATVs

Reply
 
LinkBack Thread Tools Display Modes
Old 05-23-2010, 08:12 PM   #1
Member
Feedback Score: 0 reviews
 
Join Date: Jan 2010
Location: Edmonton, Ab, Canada
Posts: 84
View Smokey's Photo Gallery(0)
Default Warn 4 Post Contactor Repair

Went to install my el-cheapo champion winch today, previous owner left all warn wiring so it was a simple install. Went to test the winch and only one side of the rocker switch worked.

I took apart the contactor and was able to repair it, figured i'd post in case it can help somebody else.

Removed and disassembled the contactor, after splitting it the top half looked fine, nice and clean, no abnormal wear/dirt. To get the bottom half apart, i removed the 3 small phillips screws and then had to cut the zip tie holding in wires coming into the case, giving them slack so i could pull it through. After pulling the plate and small circuit board out i immediatley found the issue. There are 2 wires coming in from the rocker switch, connected to the coils via a small circuit board with 4 small white wires going into the coil directly. One of those white wires had broken off at the board. Luckily there was enough wire left to just resolder and re-assemble, tested it out and it works perfect. Sorry for the lack of pics, I was too lazy to get my camera.
Smokey is offline   Reply With Quote
KawieRiders is the premier Kawasaki ATV Forum on the internet. Registered Users do not see these ads. Please Register - It's Free!
Old 05-23-2010, 08:38 PM   #2
Senior Member
Feedback Score: 0 reviews
 
Join Date: Feb 2010
Location: Taloyoak, Nunavut. Canada
Posts: 629
View camobruteforce75009's Photo Gallery(0)
Default

Good to know. I had a problem with my winch last month and it would only work going out of the winch. took of my +/- wires going to the contactor and hooked my winch directly to a battery and it took all the wires back in. from that i knew it was from the contactor and reassmbled everything and was going to put in the other contactor i have the next day. after finding out the problem i tried my rocker switch again and it was working just as good as before.
__________________
Camo Brute Force 750 2009. 26" Mud Lite XTR's. Warn 2500 Winch. Uni air filter. Y's on the front racks. Muzzy Pro on order. Skid plates+A-arm guards on order(Got Lazy). A/F Ratio kit on order. Fundy kit hopefully put the order back on end of the month. MSD fuel/ignition on order.
Whole bunch of other things in the works
camobruteforce75009 is offline   Reply With Quote
Old 03-08-2011, 10:00 AM   #3
Senior Member
Feedback Score: 0 reviews
 
Join Date: Nov 2004
Location: New York
Posts: 629
View Kawasakidirvinghick's Photo Gallery(0)
Default

mine works both ways most of the time sometimes it wont roll back up if i tap the contactor it will work or if i let it unroll for a while it will roll back up
__________________
08 Brute force 750I lime green stock for now.
Kawasakidirvinghick is offline   Reply With Quote
Reply

Back to Top    Lower Navigation
Go Back   Kawasaki ATV Forum > Kawasaki ATV Performance / Maintenance / Technical > Kawasaki Brute Force/Prairie/Bayou


Search tags for this page

4 post solenoid diagram

,
atv winch contactor solenoid
,
how to test a warn winch solenoid
,
how to wire 4 post winch selonoid
,
polaris winch not working
,
warn 4 post solenoid
,
warn 62135 solenoid wiring
,

warn 62135 wiring diagram

,

warn atv winch solenoid testing

,
warn winch contactor 62135
,

warn winch contactor wiring diagram

,
warn winch solenoid 4 post
,
winch contactor schematic
Click on a term to search our sites for related topics.

Thread Tools
Display Modes

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are On
Pingbacks are On
Refbacks are On


Similar Threads
Thread Thread Starter Forum Replies Last Post
wireless contactor install, help!! 936deerhunter New Member Introductions 3 04-30-2010 07:38 PM
Warn Contactor BigSexy03 For Sale 1 01-31-2009 07:05 PM
Warn Winch Contactor BigSexy03 For Sale 0 11-26-2008 12:06 PM
warn winch contactor fs.. Whitey For Sale 3 02-07-2008 06:59 PM
Trade warn 2.5 winch or warn 54" plow for xbox 360 TODD4OO For Sale 1 09-26-2007 11:33 AM

» Discount Tire
Motosport.com

Powered by vBadvanced CMPS v3.2.2

All times are GMT -7. The time now is 02:04 PM.