Torque Specs - Kawasaki ATV Forum
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post #1 of 6 Old 03-11-2008, 11:15 AM Thread Starter
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This is my last lack-of-manual post, I promise!

I called today, repairmanual.com says that they are shipping it out today.

However, my powervalves came in today, so I can finally put my engine back together.

Can someone supply me the torque specs for:

1) The head bolts
2) The large nut that holds the clutch basket on

Thanks!
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post #2 of 6 Old 03-11-2008, 12:04 PM
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Quote:
This is my last lack-of-manual post, I promise!

I called today, repairmanual.com says that they are shipping it out today.

However, my powervalves came in today, so I can finally put my engine back together.

Can someone supply me the torque specs for:

1) The head bolts
2) The large nut that holds the clutch basket on

Thanks!
[/b]
Head bolt torque is 18 ft-lb for the 8mm, 87 in-lb for the 6mm. Tighten 8 mm;s first.

Nut for clutch basket is 65 ft-lb.
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post #3 of 6 Old 03-11-2008, 01:05 PM Thread Starter
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Thank you sir!
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post #4 of 6 Old 03-11-2008, 04:31 PM
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Quote:
<div class='quotemain'>
This is my last lack-of-manual post, I promise!

I called today, repairmanual.com says that they are shipping it out today.

However, my powervalves came in today, so I can finally put my engine back together.

Can someone supply me the torque specs for:

1) The head bolts
2) The large nut that holds the clutch basket on

Thanks!
[/b]
Head bolt torque is 18 ft-lb for the 8mm, 87 in-lb for the 6mm. Tighten 8 mm;s first.

Nut for clutch basket is 65 ft-lb.
[/b][/quote]
does anyone have the torque specs for the hole bike?? if so so that would be very helpfull to all
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post #5 of 6 Old 03-11-2008, 05:56 PM Thread Starter
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Well...she is back up and running.

I need a new carb/intake boot. Mine is all cracked and it is running lean. Also, the side case is leaking ATF. I need to take it back off. The previous owner did not have a gasket on it and had sealed the entire side case with silicone. I have a new gasket, which was coated in Permatex Copper, but it is still leaking. I assume that there is a high spot or a bad scratch in the sealing surface.
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post #6 of 6 Old 03-11-2008, 06:18 PM
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I didn&#39;t have much luck with the clutch cover gasket either. I just use case sealer

Hey are the head torque spec right from the manual? I was told (and have always used) 20 ft. lbs.

Either way, make sure you re-torque them again after a couple heat cycles.

Every day when I wake up, I beat my own personal record for most consecutive days alive...
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