Primary Spring Force Table

Spring2.5" Force (lb)1.25" Force (lb)
Aaen Green54154
Dalton Plain/White10114
Dalton Blue3155
Dalton Black/White45143
Dalton Black/Orange56157
Dalton Black/Red/White147298
EPI Green145260
EPI Orange H.D.125260
EPI Purple120182
EPI Yellow95145
EPI White75155
EPI Orange75134
EPI Red60140
EPI Pink0161
EPI Brite Green22121
Hotseat Blue60188
Hotseat Green40135
Kawasaki 700 OEM0136
Kawasaki 650 OEM0105
Polaris Red120230
Polaris Red/White100210
Polaris Brown60185
Polaris Orange65185
Polaris Pink120190
Polaris Yellow50170
Polaris Green40135
Polaris Purple75135
Polaris White38130
Polaris Plain72120
Polaris Black4275

A low 2.5" spring force makes the engagement RPM close to idle (converse for high 2.5" force). If you want to rock crawl, or maintain driveability, select a spring with a low 2.5" force. Select at higher 2.5" force to raise engagement RPM for racing or competition pulling.

A high 1.25" force raises the RPM at shiftout, which means you will be reving higher as you accelerate. If you have modified you machine to produce power at higher RPM's than stock, a higher 1.25" force spring will help you use that power.

RPM between engagement and shiftout is determined by the tension between engagement and shiftout.

Channging the clutch weights will also affect engagment RPM, Shiftout, and RPM inbetween. Ask the distibutor of weights and springs for recommendations. Do not be surprised if what you change does not do exactly what you though it would. Many people use a trial and error approach to this.


Note that the same color springs from different manufacturers are different springs. Also some manufacturers springs aren't painted exactly like you would expect (EPI pink spring is reportedly not pink unless you look in just the right light). Note that Polaris primary springs fit Kawasaki (get them from hotseat).

Links:

  • Dalton Industries.
  • EPI.
  • Hotseat.
  • HPD.